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Changeover frequency and batch size: when shorter changeovers really release capacity

Changeover frequency and batch size: when shorter changeovers really release capacity

by Alyssa Fleurette | Nov 3, 2026 | Lean Manufacturing

This article is for plant managers, production managers, continuous improvement, planning and maintenance leaders who are shortening changeovers, or already have, and want to know how much of that gain actually reaches capacity. It explains why a shorter changeover...
Measuring waiting waste: machine downtime in a lean waste analysis

Measuring waiting waste: machine downtime in a lean waste analysis

by Alyssa Fleurette | Nov 3, 2026 | Lean Manufacturing

This article is for managing directors, plant managers, production managers and the people in charge of lean, continuous improvement and maintenance in small and medium-sized manufacturers (SMEs) who want to put a number on waste rather than just name it. It looks...
OEE as a steering metric: how OEE leads to decisions on the shop floor

OEE as a steering metric: how OEE leads to decisions on the shop floor

by Alyssa Fleurette | Nov 3, 2026 | Lean Manufacturing

This article is for plant managers, production managers, shift leaders and the people in charge of lean, continuous improvement and maintenance who already track OEE but notice that little changes after the monthly review. It shows how to tell whether OEE is only...
Short stops and the manual log: size your TPM and lean priorities before choosing a productivity strategy

Short stops and the manual log: size your TPM and lean priorities before choosing a productivity strategy

by Alyssa Fleurette | Nov 3, 2026 | Lean Manufacturing

This article is for plant managers, production managers, continuous improvement and maintenance leaders who have to decide where the next productivity effort goes: a TPM push, a lean program, training, or new equipment. Each of those choices commits people and budget...
SMED in high-mix plants: standardizing changeovers by product family

SMED in high-mix plants: standardizing changeovers by product family

by Alyssa Fleurette | Nov 2, 2026 | Lean Manufacturing

This article is for production managers, manufacturing engineers, continuous improvement leaders and plant managers who run high-mix lines: several formats, materials or tool sets on the same equipment. On these lines a single SMED standard does not hold, because a...
A changeover matrix built from measured changeover times: what sequencing learns from the line

A changeover matrix built from measured changeover times: what sequencing learns from the line

by Alyssa Fleurette | Nov 2, 2026 | Lean Manufacturing

This article is for production managers, schedulers, production planners and methods and continuous improvement leads who want to make changeovers not only faster but also better planned. It explains why changeover time depends on the order of jobs, how to build a...
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90-DAY GUIDED PILOT

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We put a TEEPTRAK engineer on one of your lines, instrument it, and measure it with your team. A signed baseline, a weekly review, a decision date set up front. The commitment isn't to buy. It's to measure.

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