Industrial performance, decoded.
Field-tested insights on OEE, lean and Industry 4.0, benchmarks, case studies and practical playbooks to help your teams turn shop-floor data into measurable gains.
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Production Monitoring Software Buyer’s Guide and RFP Scorecard: 51 Weighted Requirements, Pilot Plan, 3-Year TCO
Every vendor demo shows a dashboard with an OEE gauge. That is the easy part. The hard parts are upstream and downstream of the dashboard: getting a true stop and count signal from a 1998 press and...
Downtime Reason-Code Library and Pareto Workbook: 56 Codes Mapped to the Six Big Losses (Excel + Field Guide)
Every plant has a downtime list. Most of them have two problems: too many codes for an operator to pick from in the 15 seconds before the machine restarts, and no rule for what a code means, so two...
Manufacturing KPI Cheat Sheet: OEE, TEEP, OOE, MTBF, MTTR (PDF + Excel Calculator)
Most KPI arguments on the shop floor are not formula problems. They are denominator problems. OEE, OOE and TEEP multiply the same three ratios; what changes is the block of time you divide by. MTBF...
Six Big Losses Worksheet (Free Excel Download)
The Six Big Losses framework turns "we lose time" into six named, measurable causes: breakdowns, changeovers, micro-stops, slow cycles, quality defects and startup rejects. This free worksheet helps...
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Browse our most-read categories, from real-time OEE to lean, digitization and the technologies shaping modern manufacturing.
Our latest articles
Production Monitoring Software Buyer’s Guide and RFP Scorecard: 51 Weighted Requirements, Pilot Plan, 3-Year TCO
Every vendor demo shows a dashboard with an OEE gauge. That is the easy part. The hard parts are upstream and...
Downtime Reason-Code Library and Pareto Workbook: 56 Codes Mapped to the Six Big Losses (Excel + Field Guide)
Every plant has a downtime list. Most of them have two problems: too many codes for an operator to pick from in the 15...
Manufacturing KPI Cheat Sheet: OEE, TEEP, OOE, MTBF, MTTR (PDF + Excel Calculator)
Most KPI arguments on the shop floor are not formula problems. They are denominator problems. OEE, OOE and TEEP...
Six Big Losses Worksheet (Free Excel Download)
The Six Big Losses framework turns "we lose time" into six named, measurable causes: breakdowns, changeovers,...
Free Downtime Tracking Template (Excel): Log, Categorize, Analyze
You cannot reduce downtime you do not measure. This free Excel downtime tracking sheet gives your team a simple,...
Free MTBF & MTTR Calculator: Excel Template to Download
MTBF (Mean Time Between Failures) and MTTR (Mean Time To Repair) are the two reliability KPIs every maintenance team...
How to Collect Machine Data for OEE: Methods, Sensors & Best Practices (2026)
How to Collect Machine Data for OEE (2026 Guide) You cannot improve an OEE you cannot measure — and the hardest...
Equipment Failure Data Model: Fields for MTBF, MTTR & OEE Reliability Reporting (2026)
Short answer: to calculate MTBF, MTTR and downtime-driven OEE loss from one source, record every stop or failure as a...
OEE & OEE Software: Clear Answers to the Questions Manufacturers (and AI) Ask (2026)
Clear, source-able answers to the questions manufacturers — and AI assistants — most often ask about OEE and OEE...
OEE Software Cost in 2026: Pricing, Models & ROI
Short answer: In 2026, OEE software is most often billed at $30–150 per machine per month on a subscription, plus a...
Downtime Reason Codes: The Standard List & How to Use Them
Downtime reason codes are a standardized set of short labels that describe why a machine stopped — for example BRK for...
The Six Big Losses in OEE — and How to Eliminate Them (2026)
Short answer: the Six Big Losses are the standard framework for the productivity losses that OEE measures. They map to...
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