Building Materials, Glass & Mineral

Industries / Building Materials, Glass & Mineral
Industries

OEE & process monitoring for materials, glass & mineral plants

Continuous, energy-intensive process lines where downtime, drift and energy per unit decide your margin. TeepTrak connects furnaces, mills and forming lines to make losses, and energy, visible in real time, without disrupting the process.

450+ factories30+ countries<1h per machine
Furnace & forming — liveLIVE
80%OEE
Line OEE
80% ▲3
Unplanned stops
5 ▼2
Energy / unit
▼6%
Lines live
5
Furnace A84%
Forming78%
Annealing81%
Finishing72%
The hidden losses

Where process plants lose margin

On continuous lines the losses are slow and expensive, drift, downtime and energy that erode margin before anyone reacts.

Unplanned downtime

A stop on a continuous line cascades for hours. Without real-time visibility, root causes stay hidden and repeat.

Process drift & scrap

Temperature, pressure or speed drifting out of band turns into off-spec product and rework you discover too late.

Energy per unit

On energy-intensive lines, a few percent of avoidable consumption is real money, invisible without measurement.

How TeepTrak solves it

Watch the process, protect the margin

Standard sensors on furnaces, mills and forming lines, no PLC changes, feeding the modules each line needs.

1
ProcessTrak

Temperature, pressure, vibration and energy per unit watched in real time, with drift alerts before limits are crossed.

2
PerfTrak

Automatic OEE and downtime capture on every line, the loss tree builds itself.

3
MoniTrak

Roll OEE and energy KPIs across lines and sites into one corporate dashboard.

4
Machine Learning + jemba.ai

As data matures, predict failures and optimise process parameters.

Proof

Built for continuous, energy-intensive lines

TeepTrak runs in building-materials, glass and mineral plants, connecting process lines without disruption.

Real-time
Energy & drift visibility
ProcessTrak on standard sensors
-40%
Unplanned stops
TeepTrak customer average
+10–15
OEE points typical
TeepTrak customer range
<2h
Install per line
No process interruption
Saint-GobainImerys

Make drift, downtime & energy visible

A 30-minute working session on your furnaces, mills or forming lines, your losses, your energy, your numbers. Or start a 60-day guided pilot.