Building Materials, Glass & Mineral

Industries / Building Materials, Glass & Mineral
Industries

OEE & process monitoring for materials, glass & mineral plants

Continuous, energy-intensive process lines where downtime, drift and energy per unit decide your margin. TeepTrak connects furnaces, mills and forming lines to make losses — and energy — visible in real time, without disrupting the process.

450+ factories30+ countries<1h per machine
Furnace & forming — liveLIVE
80%OEE
Line OEE
80% ▲3
Unplanned stops
5 ▼2
Energy / unit
▼6%
Lines live
5
Furnace A84%
Forming78%
Annealing81%
Finishing72%
The hidden losses

Where process plants lose margin

On continuous lines the losses are slow and expensive — drift, downtime and energy that erode margin before anyone reacts.

Unplanned downtime

A stop on a continuous line cascades for hours. Without real-time visibility, root causes stay hidden and repeat.

Process drift & scrap

Temperature, pressure or speed drifting out of band turns into off-spec product and rework you discover too late.

Energy per unit

On energy-intensive lines, a few percent of avoidable consumption is real money — invisible without measurement.

How TeepTrak solves it

Watch the process, protect the margin

Standard sensors on furnaces, mills and forming lines — no PLC changes — feeding the modules each line needs.

1
ProcessTrak

Temperature, pressure, vibration and energy per unit watched in real time, with drift alerts before limits are crossed.

2
PerfTrak

Automatic OEE and downtime capture on every line — the loss tree builds itself.

3
MoniTrak

Roll OEE and energy KPIs across lines and sites into one corporate dashboard.

4
Machine Learning + jemba.ai

As data matures, predict failures and optimise process parameters.

Proof

Built for continuous, energy-intensive lines

TeepTrak runs in building-materials, glass and mineral plants — connecting process lines without disruption.

Real-time
Energy & drift visibility
ProcessTrak on standard sensors
-40%
Unplanned stops
TeepTrak customer average
+10–15
OEE points typical
TeepTrak customer range
<2h
Install per line
No process interruption
Saint-GobainImerys

Make drift, downtime & energy visible

A 30-minute working session on your furnaces, mills or forming lines — your losses, your energy, your numbers. Or start a free 60-day pilot.