Automotive & Mobility

Industries / Automotive & Mobility
Industries

OEE software for automotive lines that never miss takt

From stamping and welding to final assembly and Tier-1 supply, a few seconds of micro-stop or changeover drift, multiplied across a shift, is a missed production target. TeepTrak captures every loss automatically and gives operators, supervisors and plant managers one number they trust.

450+ factories30+ countries<1h per machine
Body shop & assembly — liveLIVE
82%OEE
Takt adherence
94% ▲3
Micro-stops /shift
22 ▼9
Changeover
28m ▼7m
Lines live
9
Stamping88%
Body weld82%
Paint74%
Assembly91%
The hidden losses

Where automotive plants lose OEE

The losses that erode a line’s output rarely show up in the daily report β€” until the shift target is missed.

Changeover & setup drift

Model mix and frequent retooling make changeovers the biggest planned-stop bucket. Without timing each one, the drift goes unnoticed.

Micro-stops on automated cells

Robot cells and conveyors stall for seconds at a time, dozens of times a shift β€” invisible to manual logs, lethal to takt.

Scrap & rework on critical parts

A drifting weld or press parameter produces defects found late, after value has already been added downstream.

How TeepTrak solves it

A connected line in under an hour

Non-intrusive sensors on every machine β€” any age, any brand, no PLC changes β€” feeding the modules each station needs.

1
PerfTrak

Automatic OEE and the Six Big Losses on every cell. The Pareto of stop causes builds itself as the line runs.

2
PaceTrak

Takt vs. actual cycle time, station by station, for manual and semi-automatic assembly work.

3
QualTrak

Digital self-checks and torque / dimensional control β€” paperless records ready for IATF and customer audits.

4
Machine Learning + jemba.ai

Once data matures, anticipate stops and quality drift on critical cells before they cost a shift.

Proof

Proven on automotive lines

Verified results from automotive manufacturers and Tier-1 suppliers running TeepTrak today.

42→75%
OEE on automated lines
Hutchinson
€230k
Annual savings, +12 OEE points
Tier-1 supplier (Valeo) — 12 lines, 3 plants, ROI in 6 weeks
-40%
Unplanned stops
TeepTrak customer average
<2h
Install per line
No PLC integration required
StellantisValeoFaureciaContinentalHutchinsonLigierPSA

See your line’s hidden losses

A 30-minute working session on your stamping, welding or assembly lines β€” your takt, your losses, your numbers. Or start a free 60-day pilot on one line.