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ProcessTrak

Catch the drift.
Save the batch.

ProcessTrak tracks temperature, pressure, speed and any critical parameter continuously — and alerts your shift leader on drift, before the batch is lost instead of after.

Any signal, captured continuously — analog or digital, no PLC changes
Thresholds & drift alerts — to any smartphone, in seconds
Parameters tied to batches — full traceability for audits and claims
450+ factories · 30+ countries · 4.7/5 on G2 & Capterra
BATCHES LOST TO DRIFT — 12 WEEKS−60%since ProcessTrak go-live

app.teeptrak.com/processtrak · Oven line B
LIVE
74%
OEE74.2%▲ 2.4 pts
LIVE
Availability88.2%▲ 1.1
Performance91.5%▼ 0.6
Quality97.1%▲ 0.3
Machine timeline · live
RunningStoppedSlow
Top stop causes · today
Tooling
Material
Micro-stops
Setup
Misfeed
!Drift detected — 14:32
Pressure trending high · batch 1147 · alert sent to shift leader

ProcessTrak runs in plants of

stellantisalstomsafranvaleohutchinsonmerckgroupnutrisetpetit-bateaueolane
Why ProcessTrak

Process drift ruins batches silently. ProcessTrak catches it while you can still act.

Capture

Every critical parameter, continuously

Temperature, pressure, speed, flow, vibration — any analog or digital signal, logged continuously without touching your PLC program. The slow Friday-afternoon drift finally shows up somewhere.

Detect

Drift flagged before the tolerance is crossed

Thresholds and trend-based alerts warn your shift leader while the parameter is still drifting — minutes of warning that decide whether batch 1147 ships or goes in the bin.

Trace

Parameters tied to every batch

Complete parameter history per batch — for audits, customer claims and root-cause analysis. "What were the oven settings on the 14th?" becomes a 10-second lookup.

Operating principle

How ProcessTrak works

Three steps between a process signal and a batch saved.

1

Connect the signals

ProcessTrak reads your critical parameters from analog or digital signals — without touching your PLC program.

Analog 4–20mA 0–24V signal⇄ OPC UA
< 1 hour per process
2

Set tolerances & alert rules

Limits, drift detection and escalation per parameter and product — configured on the platform, not in your control system.

No PLC programming
3

Supervise & trace

Live parameter dashboards, instant drift alerts, full batch-tied history — with APIs for your historian, QMS or BI.

Signal → batch → audit
Product in action

Process supervision, exactly as your team will see it




Every critical parameter, live, in tolerance bands

Open a browser anywhere and see each process running inside — or outside — its tolerance band, updated continuously.

All parameters with live tolerance status
Drill down: plant → process → parameter → batch
Spot the drift before the limit is crossed
Live parameters — all processesLIVE
Oven B — temp
182°C
Oven B — pressure
4.6 bar !
Dryer 2 — temp
96°C ~
Mixer 1 — speed
1,420 rpm
Current status
● 6 in spec
● 1 drifting — Oven B pressure

Drift analysis that finds the pattern

Every excursion is logged with its context. By Friday you know which parameter drifts, on which shift, with which product — and what it costs.

Drift events by parameter, any period, any scope
Correlate with product, shift, recipe or season
Export to Excel or feed your historian/BI via API
Drift events — week 24 · all processes
Pressure — Oven B
5
Temp — Dryer 2
3
Flow — Line 4
2
Speed — Mixer 1
1
Insight: Oven B pressure drifts on night shift, always after recipe change. One setpoint procedure fix ≈ 4 batches / month saved.

Every batch, with its full parameter history

Parameters are recorded against the batch being produced. Audits, customer claims and root-cause analysis start from data, not memory.

Complete parameter curves per batch
Ready for ISO, HACCP and customer audits
One-click export for any batch or period
Batch 1147 — parameter trace · Oven B
Duration3h 12m
In spec96%
Excursions1
StatusHeld
Temperature & pressure — batch 1147
Exportable as PDF / Excel — per batch, parameter, product or period

The alert that saves the batch

Configurable alerts to any smartphone — limit crossed, drift trend detected, sensor silent. Your shift leader reacts in minutes, while the batch can still be corrected.

Instant push alerts on drift or excursion
Thresholds per parameter, product or recipe
Escalation rules — operator → leader → manager
TeepTrak mobileLIVE
Drift — Oven B pressure
14:32 · 4.6 bar, trending up · batch 1147
Near limit — Dryer 2 temp
14:18 · 96°C vs 98°C max
Back in spec — Mixer 1 speed
13:55 · 1,420 rpm · batch on track
Built for the shop floor

When drift hits, the fix is two taps away.

ProcessTrak watches the parameters so nobody has to stare at gauges. When something drifts, the station tablet asks what happened — operators qualify the cause in two taps, and the context feeds your root-cause analysis.

Automatic by default — parameters logged with zero operator input
Your causes, your words — drift reasons configured to match your process
Works with gloves — big targets, high contrast, rugged tablets
ProcessTrak · Oven B · batch 1147DRIFT — pressure high
What caused the pressure drift?
Recipe change
Valve issue
Ambient temp
Raw material
Maintenance due
Other
Tap 1 of 2 — confirm to finishConfirm ✓
Actual operator flow: tap the cause → tap confirm. Done.
Quick & easy

Installed in five steps — without stopping the machine

Install the module

In the electrical cabinet, or outdoors with external boxes

Pick your signals

Analog 4–20mA, 0–24V, external sensors or OPC UA

Position the tablet

At the process station — optional, for cause qualification

Configure

Parameters, tolerances, drift rules and escalations

Start tracking

Parameters captured and batch-tied live, from minute one

Typical install: under 1 hour per process — no production stop, no PLC modification, no IT project.
Make the business case

How much is process drift costing you?

Drag the sliders. Estimate based on a conservative −50% reduction in drift losses — ProcessTrak customers reach −60%.





Recoverable value = processes × batches × loss rate × 50% reduction × batch value. Conservative vs. customer average.
Estimated recoverable batch value
$96k

per year, at −50% drift losses

64 batches saved per year

Find my drift losses →
One product, three ways to run it

Choose your ProcessTrak

Standalone

ProcessTrak

Continuous parameter capture, drift alerts and batch-tied traceability on the processes you choose — independent of any other system.

With PerfTrak

ProcessTrak + PerfTrak

Process parameters and OEE on the same dashboards: see how drift, stops and quality interact on one line, with one login.

Connected systems

ProcessTrak API

Feed parameter curves and drift events straight into your historian, QMS or BI via standard APIs — ProcessTrak watches, your systems archive.

Customer results

The results our customers see every day

−60%batches lost to drift
100%of batches parameter-traced
450+factories run TeepTrak
4.7/5on G2 & Capterra

"Quickly adopted by all our production lines thanks to its intuitive interface and clear, real-time dashboards. Operators use it daily for short-interval control."

Alex M.Production Manager · USA, 51–200 employees

"Real-time OEE tracking and stoppage capture at 3 sites. Fast deployment, operator-friendly interface, clear loss trees, actionable alerts, easy BI exports and APIs."

Laure P.Operations · Germany, 101–500 employees

"Deployed on all our automated equipment. Strong adoption by operators, elimination of paper and Excel, rapid OEE gains on micro-stops and team organization."

Manuel R.Continuous Improvement · France, 1,001–5,000 employees
Plays well with your stack

Your data, wherever you need it

Standard APIs and raw-data access. Feed your BI, your ERP, your data lake.

SAPOraclePower BITableauExcel exportREST APIOPC UA
Questions

Frequently asked questions

Any analog or digital signal — temperature, pressure, speed, flow, vibration, level. Standard 4–20mA and 0–24V inputs, external sensors or OPC UA, with no PLC modification.
No. The module installs in the electrical cabinet (or an external box) without stopping the process, and tolerances are configured on the platform — not in your control system.
Alerts can fire on trend, not just on threshold: when a parameter moves steadily toward its limit, the shift leader is warned while there is still time to correct — that margin is what saves the batch.
SCADA shows values to whoever is watching; a historian archives them. ProcessTrak adds the action layer — smartphone alerts, drift rules, batch-tied traceability and operator cause qualification — and deploys in days, then feeds your historian via API.
Yes. Every batch carries its full parameter history, time-stamped and exportable in one click — for ISO and HACCP audits, customer claims and root-cause analysis.
One pilot process, fully equipped — hardware, platform, onboarding. If we don't surface significant drift losses in 60 days, you pay nothing.

See your drift losses — on your processes, with your numbers

A 30-minute working session with a TeepTrak engineer. We'll map your drift profile and show you ProcessTrak running on parameters like yours.

Zero-risk POC: one pilot process, fully equipped, free for 60 days. If we don't surface significant drift losses, you pay nothing.
450+ factories · 30+ countries · 4.7/5 on G2 & Capterra

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