๐Ÿ‘‰ Your Real-Time Factory โ€” 60-Day Free Trial

Q

Popup

Free POC

๐Ÿ‘‰ Free 60-day POC โ€” one pilot line. If we don't find 10% hidden losses, you pay nothing. Get started โ†’

See the loss coming.
Predict deviations before they cost you.

TeepTrak's Machine Learning layer learns what normal looks like on your lines and flags anomalies before they turn into downtime or scrap โ€” surfacing patterns no human has time to find.

โœ”Built on your TeepTrak data โ€” no new sensors, no separate data project
โœ”Learns from day one โ€” trains on the history you already have
โœ”Explainable, not a black box โ€” every flag comes with its likely cause
โ˜…โ˜…โ˜…โ˜…โ˜… 450+ factories ยท 30+ countries ยท 4.7/5 on G2 & Capterra
OEE โ€” 12 WEEKS+11.8 ptssince Machine Learning go-live

app.teeptrak.com/perftrak ยท Machining line 1
LIVE
OEE โ€” shift78.4% โ–ฒ 2.4
Availability88.2% โ–ฒ 1.1
Performance91.5% โ–ผ 0.6
Quality97.1% โ–ฒ 0.3
Machine timeline โ€” 06:00 โ†’ now
RunningStop โ€” qualifiedSlow cycle
Pareto of stop causes โ€” today
Tool change
18m
Material wait
12m
Micro-stops
9m
Misfeed
6m
!Stop detected โ€” 14:32
Cause qualified by operator: tool change ยท 4m 12s

Machine Learning runs in plants of

stellantisalstomthalesgroupsafranvaleosaint-gobaindanonecontinentalhutchinson
Why Machine Learning

The signal is already in your data. Machine Learning finds it before you feel it.

๐Ÿ”
Learn

It learns your normal

The model studies each line's real rhythm โ€” cycle times, stops, parameters and quality โ€” and builds a living baseline of what good actually looks like.

๐Ÿ‘†
Predict

It flags the abnormal early

Drift, creeping micro-stops, an emerging quality pattern โ€” the model raises it while there is still time to act, not in next month's report.

๐Ÿ“ˆ
Explain

With the likely cause attached

A live Pareto of losses by line, shift and cause. Your morning meeting starts from the same facts โ€” and your CI team attacks the biggest loss first.

Operating principle

How Machine Learning works

Three steps from your existing data to an early warning you can act on.

1

Feed it your data

Machine Learning runs on top of your existing TeepTrak data โ€” OEE, stops, cycles, parameters and quality. Nothing new to install.

๐Ÿ“Š OEE & stops๐Ÿ“ˆ Cycle times๐Ÿงช Quality & parameters
< 1 hour per machine
2

Operators qualify causes

When the machine stops, the tablet asks why. The operator picks from your loss tree โ€” two taps and production continues.

2 taps, zero typing
3

Supervise in real time

Consolidated live dashboards: OEE by line, Pareto of causes, shift reports, smartphone alerts, raw-data APIs for your BI.

Machine โ†’ plant โ†’ group
Product in action

The supervision platform, exactly as your team will see it




Every line, live, on one screen

Walk into the workshop โ€” or open a browser anywhere โ€” and see machine status, OEE and current losses update in real time.

โœ”Machine status & OEE by line, refreshed live
โœ”Drill down: plant โ†’ workshop โ†’ line โ†’ machine
โœ”Spot a red line before it costs you the shift
Live workshop โ€” all linesLIVE
Machining 1
92%
Machining 2
85%
Assembly 1
76%
Assembly 2
87%
Packaging 3
64%
Current status
โ— 4 running
โ— 1 stopped โ€” cause: misfeed

The Pareto that builds itself

Every qualified stop feeds the loss tree. By Friday you know your top three losses for the week โ€” by line, shift, product or team.

โœ”Pareto of stop causes, any period, any scope
โœ”Filter by machine, product, shift or team
โœ”Export to Excel or feed your BI via API
Pareto โ€” week 24 ยท Machining 1
Changeover
3.4h
Micro-stops
2.4h
Material wait
1.8h
Tool break
1.1h
No operator
0.7h
Insight: changeovers = 36% of losses this week. A 20% SMED gain on this line โ‰ˆ 41 production hours / year.

Shift reports, written automatically

Production counts, OEE, top losses and scrap โ€” compiled and sent at end of shift. No more Sunday-night Excel.

โœ”Automatic production & count reports
โœ”Performance history by machine, line, team
โœ”Ready for ISO 9001 and customer audits
Shift report โ€” morning ยท auto-generated 14:05
OEE78.4%
Good parts4,812
Scrap96
Stops11
OEE โ€” last 10 shifts
target 80%
๐Ÿ“ง Sent automatically to: production manager ยท shift leaders ยท CI team

Know the moment a line goes down

Configurable alerts to any smartphone โ€” machine stopped, OEE under threshold, changeover over target. React in minutes, not at the morning meeting.

โœ”Instant push alerts on stop or deviation
โœ”Thresholds per machine, line or product
โœ”Escalation rules โ€” operator โ†’ leader โ†’ manager
TeepTrak mobileLIVE
๐Ÿ”ด Machine stopped โ€” Packaging 3
14:32 ยท running 0 min ยท no cause yet
๐ŸŸ  Changeover over target โ€” Assembly 2
14:18 ยท 22 min vs 15 min target
๐ŸŸข Back to target โ€” Machining 1
13:55 ยท OEE 92% ยท shift on track
Built for your team

Insight, not a black box.

Adoption is where OEE projects die. PerfTrak's tablet interface was designed with operators, for operators โ€” no typing, no menus, no blame. Just "why did we stop?" and back to work.

โœ”Tuned to your plant โ€” learns each line's own normal, not a generic model
โœ”Explainable by design โ€” every alert shows the factors behind it
โœ”Feeds your tools โ€” alerts to dashboards, email or API
PerfTrak ยท Machining line 1STOP โ€” 2 min 14 s
Why did the machine stop?
๐Ÿ”งTool change
๐Ÿ“ฆMaterial wait
โš™๏ธMisfeed / jam
๐Ÿ”„Changeover
๐Ÿ‘คNo operator
๐ŸงชQuality check
Tap 1 of 2 โ€” confirm to finishConfirm โœ“
Explainual operator flow: tap the cause โ†’ tap confirm. Done.
Quick & easy

Installed in five steps โ€” without stopping the machine

Install the module

In the electrical cabinet, or outdoors with external boxes

Pick your signal

0โ€“24V PLC signal, external sensor or OPC UA

Position the tablet

At the workstation (or go tablet-free with Light / Live)

Configure

Products, standard times and your loss-cause tree

Start tracking

Production deviations captured live, from minute one

โฑ Typical install: under 1 hour per machine โ€” no production stop, no PLC modification, no IT project.
Make the business case

What could early warning save you?

Drag the sliders. Estimate based on a conservative +8 OEE-point gain โ€” PerfTrak customers average +10 to +15.





Predictable value = machines ร— hours ร— cost ร— 8 OEE points. Conservative vs. customer average.
Estimated recoverable capacity
$1.6M

per year, by catching drift early

โ‰ˆ 6,400 machine-hours back in production

Estimate my upside โ†’
One product, three ways to run it

Choose your Machine Learning

Standard

PerfTrak

Anomaly detection on your full TeepTrak dataset โ€” drift, micro-stops and quality patterns flagged across every line.

No tablet

PerfTrak Light

Start with one use case โ€” downtime or quality โ€” and expand as the model proves its value.

Connected machines

PerfTrak OPC UA

Push predictions into your BI, MES or maintenance system via API โ€” Machine Learning watches, your systems act.

Customer results

The results our customers see every day

42โ†’75%OEE โ€” Hutchinson
~$5M/yrrecovered โ€” Stellantis
+12 ptsin 6 weeks โ€” Valeo plants
โ‚ฌ230kannual losses identified
โ˜…โ˜…โ˜…โ˜…โ˜…

"Quickly adopted by all our production lines thanks to its intuitive interface and clear, real-time dashboards. Operators use it daily for short-interval control."

Alex M.Production Manager ยท USA, 51โ€“200 employees
โ˜…โ˜…โ˜…โ˜…โ˜…

"Real-time OEE tracking and stoppage capture at 3 sites. Fast deployment, operator-friendly interface, clear loss trees, actionable alerts, easy BI exports and APIs."

Laure P.Operations ยท Germany, 101โ€“500 employees
โ˜…โ˜…โ˜…โ˜…โ˜…

"Deployed on all our automated equipment. Strong adoption by operators, elimination of paper and Excel, rapid OEE gains on micro-stops and team organization."

Manuel R.Continuous Improvement ยท France, 1,001โ€“5,000 employees
Plays well with your stack

Your data, wherever you need it

Standard APIs and raw-data access. Feed your BI, your ERP, your data lake.

SAPOraclePower BITableauExcel exportREST APIOPC UA
Questions

Frequently asked questions

Yes โ€” 100% of machines, whatever their age or make. Non-intrusive sensors or a 0โ€“24V PLC signal, with no PLC modification. A machine is typically connected in under 1 hour.
No. The module installs in the electrical cabinet (or an external box) without stopping the machine, and configuration is done on the platform โ€” not in your PLC.
The interface asks for exactly two taps, in the operator's own vocabulary (your loss tree). Detection is automatic either way โ€” the operator only qualifies the cause. Customers consistently report adoption from week one; it removes paperwork instead of adding it.
A traditional MES takes 1โ€“2 years and heavy IT resources. PerfTrak deploys in days, focuses specifically on OEE and loss reduction, and delivers ROI in weeks โ€” and it can feed your MES/ERP via API if you have one.
Most plants identify their first major hidden losses within two weeks of the pilot. Valeo reached positive ROI in 6 weeks; Hutchinson grew from 42% to 75% OEE.
One pilot line, fully equipped โ€” hardware, platform, onboarding. If we don't find at least 10% hidden losses in 60 days, you pay nothing.

See what your data already knows โ€” on your lines

A 30-minute working session with a TeepTrak engineer. We'll map your loss profile and show you PerfTrak running on data like yours.

๐Ÿ›ก Zero-risk POC: one pilot line, fully equipped, free for 60 days. If we don't find at least 10% hidden losses, you pay nothing.
โ˜…โ˜…โ˜…โ˜…โ˜… 450+ factories ยท 30+ countries ยท 4.7/5 on G2 & Capterra

Book my demo

Or start the free 60-day POC โ€” mention it in the goals field.

Request a demo

๐Ÿ”’ Your data is protected under GDPR & CCPA