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Operational excellence: without reliable downtime measurement, the tools run on empty

Operational excellence: without reliable downtime measurement, the tools run on empty

by Alyssa Fleurette | Nov 5, 2026 | Lean Manufacturing

This article is for plant managers, production managers, continuous improvement and operational excellence leads, industrial engineering and maintenance managers who have already rolled out routines, standards and problem solving tools, and who see that the results do...
Preventive maintenance effectiveness: checking machine by machine whether breakdowns really go down

Preventive maintenance effectiveness: checking machine by machine whether breakdowns really go down

by Alyssa Fleurette | Nov 5, 2026 | Industrial maintenance

This article is for maintenance managers, plant managers, production managers and continuous improvement leads who have put a preventive maintenance plan in place, in house or with a contractor, and who have to answer a simple question a few months later: is it...
From fault report to availability: which downtime data maintenance in mid-sized plants really needs

From fault report to availability: which downtime data maintenance in mid-sized plants really needs

by Alyssa Fleurette | Nov 5, 2026 | Industrial maintenance

This article is for maintenance managers, plant managers, production managers and continuous improvement leaders in small and mid-sized plants who work with breakdown reports and still feel that their machines are less available than the maintenance figures suggest....
After the restart: why a lower MTTR does not always add parts, and how to measure recovery loss in OEE

After the restart: why a lower MTTR does not always add parts, and how to measure recovery loss in OEE

by Alyssa Fleurette | Nov 5, 2026 | Industrial maintenance

This article is for plant managers, production managers, maintenance and continuous improvement leaders who have worked hard to bring MTTR down and are puzzled that output did not rise in the same proportion. It looks at what happens after the restart: the minutes...
When the operator and the manager disagree on why a line stops

When the operator and the manager disagree on why a line stops

by Alyssa Fleurette | Nov 5, 2026 | Data & Analytics

This article is for plant managers, production managers, continuous improvement leads and maintenance managers who have sat through a review where the explanation for a stopped line did not match what the operators said on the floor. It shows how to put the stop...
5S and minor stops: measuring what workstation organization gains at the machine

5S and minor stops: measuring what workstation organization gains at the machine

by Alyssa Fleurette | Nov 5, 2026 | Lean Manufacturing

This article is for production managers, continuous improvement managers, industrial engineers and plant managers who are launching or relaunching a 5S program and want to know what it actually changes at the machine. It answers one specific question: how to measure...
From downtime data to action: how shift leaders review stop causes every day

From downtime data to action: how shift leaders review stop causes every day

by Alyssa Fleurette | Nov 3, 2026 | Data & Analytics

This article is for shift leaders, team leaders and production managers, and for the continuous improvement engineers who support them. It covers one concrete habit: every day, at the start of the shift, reviewing the previous shift’s downtime causes with your...
Changeover frequency and batch size: when shorter changeovers really release capacity

Changeover frequency and batch size: when shorter changeovers really release capacity

by Alyssa Fleurette | Nov 3, 2026 | Lean Manufacturing

This article is for plant managers, production managers, continuous improvement, planning and maintenance leaders who are shortening changeovers, or already have, and want to know how much of that gain actually reaches capacity. It explains why a shorter changeover...
Machine vision rejects: how to feed the OEE quality factor

Machine vision rejects: how to feed the OEE quality factor

by Alyssa Fleurette | Nov 3, 2026 | Process Optimization

This article is for plant managers, production managers, quality, continuous improvement and maintenance leaders who already run, or are about to install, machine vision inspection on their lines. The camera detects and ejects defective parts, but the reject count...
Shop floor dashboard: which OEE and downtime indicators to escalate from the line to the executive committee

Shop floor dashboard: which OEE and downtime indicators to escalate from the line to the executive committee

by Alyssa Fleurette | Nov 3, 2026 | Data & Analytics

This article is for plant managers, production managers, continuous improvement and operational excellence managers who are building or redesigning their dashboards. The most common problem is not a lack of data, it is the opposite: the same sheet, loaded with dozens...
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