See every slow cycle.
Gain +18% throughput.
PaceTrak measures real cycle times against takt on manual and semi-manual stations — automatically. It spots the bottleneck and gives your IE team the data to rebalance the line.
app.teeptrak.com/pacetrak · Assembly line 1
LIVE
Station 20 · 72s vs 58s takt · bottleneck for 25 min
PaceTrak runs in plants of
Your manual lines hide their bottleneck. PaceTrak shows it in real time.
Real cycle times, captured automatically
No stopwatch studies, no observer effect, no sampling bias. PaceTrak records every cycle on every station, all shift long — including the drift that never shows up in a 20-minute study.
The bottleneck, the moment it forms
Takt adherence by station, live. When station 20 starts running 14 seconds over takt, you see it at 09:30 — not in next month's throughput report.
Data your IE team can act on
Cycle distributions, station loading and minutes-over-takt Paretos — the exact evidence needed to rebalance tasks, justify a fixture or re-staff a shift. Same week, not next quarter.
How PaceTrak works
Three steps between a manual station and a balanced line.
Equip the stations
A simple cycle signal per station — button, sensor or existing signal. No PLC program changes, no process disruption.
Cycles measured against takt
Every cycle is timed and compared to the standard, automatically. Operators keep working — there is nothing extra to do at the station.
Zero operator burdenSupervise & rebalance
Live takt adherence, bottleneck detection, cycle distributions and minutes-over-takt Paretos — with APIs for your BI and IE tools.
Station → line → plantThe line-balancing platform, exactly as your team will see it
Every station, against takt, live
Walk the line — or open a browser anywhere — and see each station's current cycle vs takt, updated in real time.
● 1 over takt — St. 20 · +14s
The bottleneck Pareto that builds itself
Every cycle feeds the analysis. By Friday you know exactly which stations cost you capacity this week — and how much.
Shift reports, written automatically
Output vs target, takt adherence and top capacity losses — compiled and sent at end of shift. No more Sunday-night Excel.
Know the moment the line falls off takt
Configurable alerts to any smartphone — station over takt, adherence under threshold, output behind plan. React in minutes, not at the morning meeting.
14:32 · 72s vs 58s · 25 min running
14:18 · 412 vs 450 target
13:55 · 58s avg · shift on track
Nothing extra for your operators. Everything for your IE team.
PaceTrak measures cycles automatically — operators just work. When a station runs over takt, the line leader can qualify why in two taps: missing parts, complexity, training. Context your IE team can use.
Installed in five steps — without stopping the machine
Equip the stations
Compact module per station — cabinet or external box
Pick your cycle signal
Operator button, sensor or existing 0–24V signal
Position the line display
Takt board at the line (tablet optional for leaders)
Configure
Products, takt times and station standards
Start tracking
Every cycle measured against takt, from minute one
How much capacity are slow cycles costing you?
Drag the sliders. Estimate based on a conservative +10% throughput gain — PaceTrak customers reach +18%.
per year, at +10% throughput
≈ 1,600 line-hours of capacity back
Find my lost capacity →Choose your PaceTrak
PaceTrak
Cycle capture, takt adherence and bottleneck analytics on the manual lines you choose — independent of any other system.
PaceTrak + PerfTrak
Manual stations and machines on the same dashboards: OEE, stops and cycle times side by side, with one login for the whole line.
PaceTrak API
Feed cycle data, adherence and Paretos straight into your BI or IE tools via standard APIs — PaceTrak measures, your systems analyse.
The results our customers see every day
"Quickly adopted by all our production lines thanks to its intuitive interface and clear, real-time dashboards. Operators use it daily for short-interval control."
"Real-time OEE tracking and stoppage capture at 3 sites. Fast deployment, operator-friendly interface, clear loss trees, actionable alerts, easy BI exports and APIs."
"Deployed on all our automated equipment. Strong adoption by operators, elimination of paper and Excel, rapid OEE gains on micro-stops and team organization."
Your data, wherever you need it
Standard APIs and raw-data access. Feed your BI, your ERP, your data lake.
Frequently asked questions
See your hidden capacity — on your lines, with your numbers
A 30-minute working session with a TeepTrak engineer. We'll map your station loading and show you PaceTrak running on cycles like yours.