The Internet of Things (IoT)
The IoT has revolutionised the management and monitoring of industrial machinery. By using connected sensors and devices, it is possible to monitor machines in real time, enabling engineers to detect problems before they become major ones. What’s more, the IoT facilitates communication between machines, enabling better coordination throughout the production process.
A practical case illustrating the application of the Internet of Things (IoT) in the industrial sector is the use of temperature sensors to monitor motors. By detecting an abnormal rise in temperature, these sensors send an alert to the operator, giving him the chance to intervene before a fault occurs.
Machine Learning
Machine Learning is a branch of Artificial Intelligence that enables machines to learn and adapt based on the data they receive. In industry, this means that machines can be programmed to detect and correct errors, reducing downtime and improving production quality.
One example of the use of Machine Learning in industry is the use of cameras to detect defects in manufactured products. Product images can be analysed by a Machine Learning algorithm, which can identify defects and alert operators to them.
In this respect, TeepTrak has developed an in-house Machine Learning platform, offering industry players the ability to process large quantities of data in a matter of seconds. We are currently making an anomaly detection algorithm available to any operator in a factory.
Augmented reality (AR)
Augmented reality is a technology that allows users to see images superimposed on reality. In industry, AR can be used to provide real-time information to operators. For example, maintenance instructions can be superimposed on machines, allowing operators to follow the instructions while carrying out maintenance.
The application of augmented reality in the industrial sector can be seen, for example, in the use of AR glasses to provide instructions to maintenance technicians. These professionals can view instructions superimposed on equipment, making it easier to follow instructions while working on the machines.
Collaborative robotics (Cobotics)
Collaborative robotics is a technology that enables robots and humans to work together safely. In industry, this means that robots can perform dangerous or repetitive tasks, while humans can concentrate on more complex tasks.
One example of the use of collaborative robotics in industry is the use of robots to lift heavy loads. Robots can be programmed to lift specific loads, working in collaboration with human workers to improve efficiency and reduce the risk of injury.
Artificial Intelligence (AI)
Artificial Intelligence is an emerging technology that is being rapidly adopted in the industrial sector to improve machine performance. AI systems are able to monitor machine parameters in real time, diagnose potential problems, and even make decisions accordingly to optimise performance. AI systems are also capable of learning and adapting their behaviour in response to changes in the production environment, making them particularly useful for complex production processes.
AI can be used for a variety of tasks related to machine performance, such as predictive maintenance, real-time production monitoring, process optimisation and reducing unplanned downtime. For example, a paper production company used AI algorithms to monitor machine vibrations, detect anomalies and anticipate potential breakdowns. Using this approach, the company was able to reduce unplanned downtime by 15%.
To sum up
Emerging technologies such as augmented reality, additive manufacturing, AI and IoT can all help improve the performance of industrial machinery. By combining these technologies with effective maintenance practices, companies can reduce unplanned downtime, increase productivity and improve the quality of their products. By investing in these technologies, companies can improve their long-term competitiveness and profitability.
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