Understand the availability formula to improve OEE in your plants

In a rapidly changing industrial context, optimizing OEE (Overall Equipment Effectiveness) has become an imperative for production managers. The availability formula is a key element in this crucial OEE indicator. A misunderstanding or misapplication of this formula can lead to significant losses in terms of downtime and productivity on production lines, impacting plant competitiveness.

Availability problems are often caused by unplanned production interruptions, prolonged downtime and poor resource management. These interruptions have a domino effect: they increase operating costs, compromise product quality and reduce OEE. Precisely identifying these causes is therefore an essential first step in improving overall performance.

To solve these challenges, the integration of continuous improvement approaches combined with the digitization of the production floor is crucial. Solutions such as those offered by TeepTrak enable real-time performance monitoring and increased visibility of the various bottlenecks. By implementing precise, up-to-date indicators, such as those available in their digital solutions, you can not only effectively measure availability, but also optimize the management of your OEE.

An electronics manufacturing company recently turned to TeepTrak to address a persistent problem of low availability on its assembly lines. By using real-time monitoring to identify the causes of frequent breakdowns, the plant was able to launch a series of targeted initiatives, improving its OEE by 15% in six months. The visibility offered by data analysis enabled a significant reduction in downtime, turning a weakness into a competitive advantage.

For industrial managers, starting a performance project focused on OEE implies a clear understanding of your current weak points, but also a willingness to digitize and structure continuous improvement efforts. With tools like TeepTrak’s, it becomes possible not only to measure, but also to continuously improve to reach unprecedented levels of efficiency. Take the time to evaluate the availability formula in your context, and adopt a methodical approach to transforming your industrial performance.

FAQ

Question 1: How is availability calculated in the OEE?

OEE availability is calculated by dividing the actual operating time by the planned time. This ratio is used to assess the efficiency of equipment in terms of production availability.

Question 2: What is the impact of downtime on the OEE?

Downtime reduces OEE by increasing downtime and wasting resources. This leads to lower productivity and negatively affects the plant’s bottom line.

Question 3: Where do I start to improve the availability of my equipment?

Start with an accurate audit using real-time monitoring tools like those offered by TeepTrak. Identify the main causes of downtime and apply targeted corrective measures.