Comparing OEE software in the manufacturing sector: Guide and recommendations

In today’s industrial sector, the pressure to improve manufacturing performance is constantly increasing. One of the most widely used metrics for measuring production efficiency is OEE, or Overall Equipment Effectiveness. However, comparing the OEE software used by different plants is not an easy task. This complexity stems from the integration of the software into the existing production system, the varied functionalities it offers, and its impact on overall performance. This makes comparison a crucial factor in ensuring the competitiveness and long-term viability of production sites.

There are several reasons why it is so difficult to select the right OEE software. Firstly, the specific features of production plants differ in terms of processes, equipment and objectives, which can alter the relevance of one software package to another. What’s more, when OEE indicators are not properly tracked, this can lead to invisible inefficiencies, increasing downtime and directly affecting production costs and product quality. Ill-adapted software could therefore, instead of improving, complicate the situation even further.

To overcome these challenges, it is advisable to prioritize the integration of an adaptable and scalable OEE solution. The use of continuous improvement methods, such as Lean, combined with shop-floor digitalization tools, can significantly boost productivity. Solutions such as TeepTrak’s PerfTrak OPC UA offer real-time TRS/OEE monitoring, enabling detailed analysis of production losses. It is crucial to choose software that can effectively identify bottlenecks and accurately measure production stoppages, while offering multi-line visibility.

In a case in point, a consumer goods manufacturing plant implemented a performance monitoring solution using TeepTrak software. Initially, the plant faced high downtime and low productivity due to limited visibility of production processes. With the integration of a perfectly matched OEE system, every shutdown was tracked in real time, and the data was used to optimize maintenance interventions. The result was a 15% increase in OEE in one year, demonstrating the positive impact of a well-chosen solution on industrial performance.

In conclusion, for a plant manager wishing to improve operational efficiency, adopting the right OEE software solution matters. Starting with a precise assessment of industrial needs and an analysis of the various software options available, it becomes possible to target concrete gains. With TeepTrak, plant managers can embark on a genuine continuous improvement project, harnessing the power of real-time performance monitoring and downtime analysis, paving the way for more agile and efficient manufacturing.

FAQ

Question 1: How do I choose the right OEE software for my production?

To choose the right OEE software, it’s important to analyze the specific needs of your production, the functionalities offered by the software, and how it fits into your existing system. Looking at case studies and testimonials can also help you assess possible outcomes.

Question 2: What impact can good OEE software have on my plant?

Good OEE software can reduce downtime, increase equipment utilization and improve product quality. This translates into higher productivity, lower costs and greater customer satisfaction.

Question 3: Where do I start to implement an effective OEE solution?

Start by assessing your current situation by accurately measuring TRS/OEE. Then identify areas of waste and bottlenecks. Then choose a software solution that matches your continuous improvement objectives.