10 tips for improve the performance of your machines
Machine performance is a crucial issue for companies. High-performance machines enable you to produce faster, reduce production costs and minimise downtime. In this article, we’ll be sharing 10 tips for improving the performance of your industrial machinery.
☑ Tip 1
Carry out regular preventive maintenance
Preventive maintenance is a key element in keeping your machines running smoothly. It involves carrying out regular inspections to identify potential problems. You can then carry out the necessary repairs before a problem occurs. The benefits of preventive maintenance are many, including reducing unplanned downtime, improving production quality and increasing machine life.
☑ Tip 2
Calibrate and adjust regularly
Industrial machines need to be correctly adjusted and calibrated to ensure optimum performance. They help to keep machines in optimum working order and minimise downtime. It is important to follow calibration procedures and check the results regularly.
☑ Tip 3
Optimise operating parameters
Operating parameters such as speed, pressure and temperature can have a significant impact on the performance of industrial machinery. It is important to optimise these parameters to maximise performance and machine life. Manufacturers often provide recommendations for optimum parameters, and it is important to follow them. It is now possible to get help from the IOT to bring these indicators under control.
☑ Tip 4
Use quality spare parts
It might seem obvious, but you need to supply your equipment with compliant parts, not ‘do-it-yourself’ parts. Spare parts play a crucial role in the performance and lifespan of industrial machinery. It is important to use quality spare parts to guarantee the reliability and performance of your machines. Cheaper spare parts may seem attractive in the short term, but they can lead to higher maintenance costs and extended downtime.
☑ Tip 5
Train your operators
Operators play a key role in the performance of industrial machinery. It is important to provide them with adequate training so that they understand machine specifications, maintenance procedures and good operating practices. Proper training can help minimise operating errors, improve efficiency and reduce downtime.
☑ Tip 6
Monitor the performance of your equipment
Monitoring machine performance is essential to identify potential problems before they become critical. Monitoring tools such as sensors and control systems can be used to track machine performance and detect early warning signs of problems. There are 2 dimensions to this:
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- Monitor process parameters to be alerted in the event of a deviation from one of the values
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- You can also monitor production rates in real time. This will enable you to react as quickly as possible in the event of stoppages.
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In both cases, this leads us to our 7th tip!
☑ Tip 7
Use cutting-edge technologies
Cutting-edge technologies such as artificial intelligence, IOT and augmented reality can help improve the performance of your equipment. These technologies enable real-time monitoring, predictive maintenance and advanced data analysis to optimise your performance. You can benefit from a significant return on investment by using these technologies to improve the performance of your machines.
☑ Tip 8
Maintain a clean and organised working environment
A clean and organised working environment can help to improve the performance of your machines. It reduces the risk of contamination and keeps equipment in good condition. An organised working environment can also help reduce downtime by giving workers quick access to the tools and spare parts they need.
☑ Tip 9
Plan maintenance activities
Effective planning of maintenance activities can help you minimise unplanned downtime and improve the performance of your machines. Maintenance planning should take into account machine specifications, production schedules and recommended maintenance intervals. By planning maintenance in advance, you can minimise the associated costs and maximise the performance of your machines.
☑ Tip 10
Use quality lubricants
Lubricants play a crucial role in machine performance, whether on machining centres or other equipment. Quality lubricants help to reduce friction and wear, extending machine life and reducing maintenance costs. It is important to choose lubricants that are adapted to the specifications of the machines and to respect the recommended oil change intervals.