In an increasingly competitive industrial context, calculating overall equipment efficiency (OEE) is crucial. It enables plants to accurately measure the performance of their production equipment. However, it’s not uncommon to make mistakes by omitting certain elements from this calculation, which can lead to a skewed view of actual plant productivity. To remain competitive, it is therefore essential to understand exactly which operating factors should be included or excluded in the OEE/ROS calculation.
Omissions in OEE calculations often stem from a lack of understanding of the three key components of this indicator: availability, performance and quality. Omitting factors such as microstoppages or minor failures can distort the analysis and hide underlying problems. These errors can have a significant impact on performance, increasing production costs, extending lead times, and reducing the quality of finished products.
To overcome these shortcomings, manufacturers need to adopt solutions such as workshop digitization. Modern tools like those from TeepTrak play a crucial role in providing real-time OEE monitoring. They capture accurate data and provide granular analysis of processes, including unplanned stoppages and speed variations. This makes it possible to quickly identify losses and implement continuous improvement plans to boost overall efficiency.
For example, a manufacturing company specializing in the assembly of mechanical parts recently realized that its OEE results were overstated. By using TeepTrak solutions to measure machine performance precisely and in real time, it was able to detect unrecorded downtime due to micro breakdowns. This led to the launch of a targeted autonomous maintenance program, improving equipment availability and significantly reducing downtime.
To maximize the benefits of your OEE calculation, it’s essential to structure a project dedicated to industrial performance. Start by identifying KPIs linked to OEE, using tools like those offered by TeepTrak for performance monitoring. By integrating real-time monitoring solutions, you’ll be better equipped to identify inefficiencies, understand their causes and apply continuous improvement strategies. Ultimately, this will contribute not only to increasing your plant’s competitiveness, but also to achieving operational excellence.
FAQ
Question 1: How can I avoid errors in calculating OEE?
To avoid OEE calculation errors, integrate a digital solution like TeepTrak for accurate, real-time monitoring of production data. This type of solution takes into account all factors impacting availability, performance and quality.
Question 2: What is the impact of OEE calculation errors?
Calculation errors can mask major inefficiencies, leading to erroneous decisions. They compromise productivity, increase costs and harm product quality. Accurate calculation is essential for optimum performance.
Question 3: Where to start optimizing OEE?
Start by auditing your current measurement methods. Identify where improvements can be made, and integrate tracking solutions like those from TeepTrak to capture and analyze data in real time, helping to optimize every component of the OEE.
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