In today’s industrial context, optimizing OEE (Overall Equipment Effectiveness) is a major challenge for plants wishing to remain competitive. The term ‘oee ghaati’, meaning a sudden drop in equipment efficiency, can signal critical problems capable of disrupting the entire production chain. TRS measures availability, performance and quality, and its optimization is essential to maximize productivity and profitability.
The causes of ‘oee ghaati’ are often multiple. They can include frequent downtime, inadequate maintenance or under-utilized capacity. These problems have a direct impact on productivity, reducing OEE and generating additional costs. Whether it’s unplanned breakdowns or inefficient processes, each failure reduces plant flexibility and compromises production targets. A thorough understanding of these causes is crucial to the design of appropriate solutions.
To counter ‘oee ghaati’, several levers can be activated. Improving maintenance practices through Total Productive Maintenance (TPM), coupled with the introduction of digitalization solutions such as TeepTrak, enables real-time monitoring of equipment performance. By integrating downtime analysis tools, it is possible to identify the main causes of inefficiencies. At the same time, mobilizing continuous improvement teams and monitoring key indicators via customized dashboards are proven approaches to increasing OEE.
A concrete example comes from an automotive plant showing symptoms of ‘oee ghaati’. By deploying the TeepTrak solution, the plant integrated real-time OEE monitoring, revealing that 20% of downtime was due to tool changes. By rescheduling these interventions and training staff on optimized procedures, the plant saw its OEE rebound from 65% to 85% in just a few months, demonstrating an unprecedented gain in efficiency and production quality.
To take action against ‘oee ghaati’, it’s essential not to wait. Launching a TRS/OEE project offers the opportunity to analyze and improve the overall performance of your equipment. TeepTrak can support you in this process by providing real-time monitoring of the various critical parameters. By investing in the digitization of your workshop, you are laying the foundations for continuous and lasting improvement, crucial to achieving your industrial performance objectives.
FAQ
Question 1: How does ‘oee ghaati’ impact plant performance?
The ‘oee ghaati’ causes a drop in performance, increasing downtime and reducing productivity. It can compromise product quality and lead to cost overruns.
Question 2: What are the first steps in solving ‘oee ghaati’?
Start with a detailed analysis of the causes of downtime to understand where inefficiencies are concentrated. Using tools like those offered by TeepTrak can facilitate this assessment.
Question 3: Why is it crucial to digitize TRS monitoring?
Digitization provides real-time visibility, enables bottlenecks to be identified quickly, and helps adjust processes to maximize overall equipment efficiency.
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