Understanding and Solving Major OEE Losses

Major OEE (Overall Equipment Effectiveness) losses are a frequent cause for concern within plants, as they directly affect productivity and profitability. In an industrial context where every minute of downtime can result in significant financial losses, it is crucial to understand the ins and outs of these losses in order to optimize equipment performance.

The causes of OEE losses are often diverse and interconnected. They can include unplanned downtime, reductions in operational speed or quality defects. These factors have a direct impact not only on productivity, but also on OEE (Overall Equipment Effectiveness), increasing operating costs and reducing competitiveness. By understanding the impact of these losses, industrial players can better prioritize their elimination.

To deal effectively with major OEE losses, several approaches can be considered: the integration of a continuous improvement strategy, the implementation of Lean methodologies and the use of shop-floor digitization solutions. The use of a tool like TeepTrak enables real-time monitoring of OEE, making it easier to identify bottlenecks and analyze the root causes of stoppages. By maximizing visibility across the entire production chain, companies can focus their improvement efforts more effectively.

A case in point is an electronics manufacturing plant that used TeepTrak ‘s solution to target its OEE losses. Implementation of the system identified that the majority of downtime was due to inadequate maintenance of certain critical equipment. Thanks to real-time monitoring, the plant implemented more rigorous preventive maintenance, reducing unscheduled downtime and improving its OEE by 15% in just six months.

For industrial decision-makers, it’s essential to take action by continuously measuring, monitoring and improving OEE. This includes adopting the right tools, such as TeepTrak’s solutions for real-time performance monitoring. Structuring a TRS/OEE optimization project can lead to significant gains in productivity and responsiveness, paving the way for improved industrial performance.

FAQ

Question 1: How do you identify major OEE losses in a plant?

To identify OEE losses, use real-time tracking solutions like TeepTrak, which offer precise visibility of machine performance.

Question 2: What is the impact of OEE losses on production?

OEE losses reduce equipment efficiency, increasing downtime and costs, while lowering productivity and quality.

Question 3: Where do you start to solve major OEE losses?

Start with a thorough assessment of current performance, then implement continuous improvement projects using monitoring tools like TeepTrak.