Calculating OEE with Siemens : A complete guide to improving efficiency

In the industrial sector, maximizing overall equipment efficiency (OEE) is crucial to staying competitive and improving profitability. Calculating OEE (Overall Equipment Effectiveness) is a key indicator for understanding and optimizing this efficiency. However, industries often find it difficult to perform this calculation correctly, especially when Siemens systems are involved. Errors in OEE calculation can lead to an inaccurate view of performance, distorting strategic decisions.

The main causes of these errors include poor machine data collection, lack of uniformity in calculation methods, and lack of awareness of hidden losses in production processes. Inaccurate calculation directly affects productivity, increases unplanned downtime and can degrade the quality of finished products, while adding unnecessarily to operational costs.

To solve these challenges, plants need to adopt robust solutions such as shop-floor digitization and continuous improvement. Implementing real-time tracking systems such as those offered by TeepTrak enables precise data capture, in-depth downtime analysis and multi-line visibility. What’s more, having reliable, standardized indicators for calculating OEE can go a long way towards maintaining consistent measurements.

Take the example of an automotive plant using Siemens devices on its assembly lines. Thanks to the integration of TeepTrak for TRS monitoring, the company was able to identify and eliminate critical bottlenecks, resulting in a 15% improvement in yield. This optimization was made possible by accurately identifying downtime and reducing quality losses, demonstrating the significant impact of a methodical approach on operational results.

In conclusion, for an industrial company to exploit the full potential of its equipment, it is essential to structure a project dedicated to improving TRS/OEE. This starts with rigorous data collection, regular analysis and the use of tools such as TeepTrak for real-time monitoring. The expected gains are a measurable increase in productivity, improved production quality and a significant reduction in costs. Taking this path is essential for any organization seeking to sustain its competitive edge in the modern marketplace.

FAQ

Question 1: How do I start calculating TRS with Siemens systems?

Start by ensuring accurate, real-time data collection with performance tracking tools like TeepTrak. Standardize your calculation methods to standardize results.

Question 2: What is the impact of an incorrect TRS calculation on production?

An incorrect TRS calculation can distort the view of performance, leading to erroneous strategic decisions, lower productivity and higher costs.

Question 3: What tools can help improve OEE calculations?

Digitization solutions such as those offered by TeepTrak can provide reliable data in real time, enabling precise performance analysis and optimization of OEE.