OEE, or Overall Equipment Effectiveness, is a crucial indicator in the industrial sector for measuring the performance of production lines. In a context where competitiveness and operational efficiency are priorities, understanding and improving OEE is a must. However, many plants struggle to maximize their OEE due to insufficient knowledge of calculation methods and practical application…
Poor OEE performance is often the result of several factors. The main causes include unplanned downtime, sub-optimal equipment utilization, and high rates of production defects. These problems have a direct impact on productivity, increase operating costs and reduce OEE. In addition, inadequate monitoring makes it difficult to identify bottlenecks and achieve continuous improvement…
To solve these problems, adopting a structured approach focused on continuous improvement and shop-floor digitization is essential. Solutions include the implementation of tools such as those offered by TeepTrak, enabling real-time performance monitoring, accurate downtime analysis, and better visibility of production lines. Using methodologies such as Lean and Total Productive Maintenance can also help optimize your OEE…
At a French plant specializing in food packaging, the implementation of a real-time monitoring tool such as PerfTrak OPC UA reduced downtime by 15% in six months. The company analyzed performance data to identify the main causes of downtime, and trained its teams to proactively manage these issues. As a result, their OEE rose from 65% to 78%, leading to a significant increase in productivity…
For a plant manager looking to improve his OEE, the first step is to accurately measure current performance. Use tools like those offered by TeepTrak to obtain complete, real-time visibility of your production. Then, identify the main levers for improvement, and train your teams to apply them. With these strategies, you can hope not only to increase your OEE, but also to strengthen your competitiveness in the marketplace…
FAQ
Question 1: How to calculate OEE efficiently?
To calculate OEE, use the formula: OEE = (Availability) x (Performance) x (Quality). Each factor must be measured accurately and regularly to provide a true picture of your overall efficiency.
Question 2: What impact does OEE have on production costs?
OEE optimization can reduce operational costs by minimizing downtime and production waste, while increasing overall productivity.
Question 3: Where to start improving OEE?
Start with a comprehensive assessment of your current processes, and integrate real-time monitoring tools like those from TeepTrak to identify areas for improvement.
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