Improve your OEE: Fundamentals and Practical Tips

In today’s industrial context, improving Overall Equipment Effectiveness (OEE) is a crucial issue for plants seeking to maximize productivity. OEE, which stands for Overall Equipment Effectiveness, is a key indicator for measuring the performance of a production line, taking into account availability, performance and quality. Poor overall efficiency can lead to lost time, reduced output and higher production costs, making careful analysis essential to optimize these processes.

The main causes of low OEE include poor management of unscheduled stoppages, line slowdowns and product non-conformities. These factors impact not only productivity, but also OEE (Overall Equipment Effectiveness), a synthetic measure of industrial performance. The consequences of these failures are prolonged downtime and increased waste, which significantly increases operating costs.

Several solutions can be implemented to remedy inefficiencies on the production line. Digitizing the shop floor, via tools such as TeepTrak, offers real-time visibility which is essential for analyzing stoppages and optimizing OEE. Adopting continuous improvement methods such as Lean Manufacturing or Total Productive Maintenance(TPM) can also reduce inefficiencies and improve product quality.

A concrete example of the application of these principles can be seen in a consumer goods factory where rigorous OEE monitoring has been implemented. Using systems such as TeepTrak ‘s PerfTrak OPC UA, the company was able to identify critical downtime phases and adjust production parameters to improve yield and quality. This led to a 15% reduction in downtime and a significant improvement in OEE.

For a manufacturer, measuring and monitoring OEE on a regular basis is an essential step in ensuring plant competitiveness. It is advisable to structure a TRS/OEE improvement project by identifying priorities and opportunities for reducing waste. Tools such as TeepTrak not only enable performance to be measured, but also enable continuous improvement to be effectively managed. By adopting a proactive approach, manufacturers can look forward to a significant increase in productivity and continuous improvement of their production chain.

FAQ

Question 1: How does OEE impact industrial performance?

The OEE measures availability, performance and quality, essential for optimizing plant productivity and reducing waste.

Question 2: What tools are recommended for monitoring OEE?

Solutions like TeepTrak offer real-time monitoring and detailed analysis to improve performance indicators.

Question 3: Where do I start when launching an OEE project in a production facility?

Start by assessing current performance with key indicators, and identify areas for improvement with modern monitoring tools.