the innovative solution for digitising and optimising all your quality controls
QUALTRAK
Ensure quality at every stage of your process
Operating principle
The system enables agile and adaptable analysis on all time scales, ensuring rapid reaction to emerging quality issues. The system is so flexible that the degree of interaction with operators can be configured according to the specific needs of each manufacturing process.
To use QualTrak, all you have to do is provide data on the quality defects and references to be checked. The inspection can then be carried out automatically, using robots for example, or manually at dedicated workstations. Defects can be reported by various means, such as the tablet’s touch screen, a button, a foot pedal or a sensor.
Automated data acquisition and operator input of defect causes ensure accurate data collection. This data is available in real time on our platform, providing immediate and transparent visibility of the quality performance of your production process.
Main features
Thanks to results historization, our solution keeps an accurate record of inspections, making it easy to monitor quality over time and analyze trends to identify recurring causes of non-conformity and apply corrective actions.
QualTrak also calculates quality performance indicators based on real-time data, providing a clear view of your processes and products. You can track metrics such as compliance rate and number of non-conformances per batch, helping you to make decisions for continuous quality improvement.
QualTrak makes it possible to account for and analyze rejects, a crucial operation for assessing the costs associated with non-quality, reducing losses and optimizing operational costs.
INTUITIVE
The tablet interface
An interface dedicated to real-time management and optimization of the quality of your products and production processes.
QualTrak’s tablet interface is specially designed to provide clear, instant visualization of quality parameters throughout your production process. Centralizing essential data in an intuitive application, it enables precise, real-time monitoring of your equipment’s performance.
This interface presents a comprehensive dashboard displaying all relevant metrics, such as compliance and rejection rates. Information is updated in real time, providing an immediate overview for easy interpretation and rapid decision-making.
QualTrak enables operators to monitor quality indicators, report faults via various means (touch screen, button, foot pedal, sensor) and access historical data for in-depth analysis. This flexible solution improves responsiveness to quality issues, optimises costs and reduces lead times by ensuring maximum efficiency and consistent quality in your operations.
Use this innovative, advanced solution to guarantee maximum efficiency and consistent quality in your industrial operations!
QUICK AND EASY
Installation stages
In manual mode, the operator declares the number of bad parts and the reasons for them.
In semi-automatic mode, we detect an electrical signal at the arrival or exit of a part (good or bad exit).
In automatic mode, we detect the arrival of a part and one of the two outputs via an external sensor or an electrical signal.
1 – Install the tablet at the workstation
2 – Connect the module to a signal (optional)4 – Enter your causes of non-quality5 – Enter the references of your products to be measured
QUALTRAK
The supervision site
Data analysis
Take advantage of powerful analysis tools to examine data according to the period and scope of your choice, whether it’s a machine, a workshop, a plant or a team. Tailor your analyses to obtain relevant, detailed information.
Analysis tools
Access a full range of analysis tools, including quality performance indicators, real-time alarms, historical data, Pareto analysis of stoppages, automatic count reports, and scrap rate display. These features help you to monitor, evaluate and optimize your production processes on an ongoing basis.
Smartphone alarms
Receive instant alerts on your smartphone in the event of quality deviations or threshold shifts. Stay informed and responsive wherever you are, to minimise rejects and maximise production efficiency.
Access raw data and feed it into your BI
Extract raw data from your system to carry out in-depth customised analyses. This functionality allows you to manipulate and exploit information according to your specific needs, making it easier to take strategic decisions.
Use our APIs to feed your external dashboards and summarise the data.
Manual entry of values
Use interactive forms to view and monitor self-checks. Configure periodic statements according to the frequency, quantity and type of action required (e.g. temperature, weight). Ensure the compliance and quality of your operations through regular, rigorous checks.
Data analysis
Take advantage of powerful analysis tools to examine data by the time period and scope of your choice, whether it’s a machine, a workshop, a production line, a plant or a team. Tailor your analyses to obtain relevant, detailed information.
Analysis tools
Access a comprehensive range of analysis tools, including performance indicators, real-time alarms, historical data, Pareto analysis of downtime, automatic count reports and scrap rate display. These features help you to monitor, evaluate and optimise your production processes on an ongoing basis.
Access raw data and feed it into your BI
Extract raw data from your system to carry out in-depth customised analyses. This functionality allows you to manipulate and exploit information according to your specific needs, making it easier to take strategic decisions.
Use our APIs to feed your external dashboards and summarise the data.
Smartphone alarms
Receive instant alerts on your smartphone in the event of quality deviations or threshold shifts. Stay informed and responsive wherever you are, to minimise rejects and maximise production efficiency.
Manual entry of values
Use interactive forms to view and monitor self-checks. Configure periodic statements according to the frequency, quantity and type of action required (e.g. temperature, weight). Ensure the compliance and quality of your operations through regular, rigorous checks.
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