{"id":154894,"date":"2026-10-27T10:35:23","date_gmt":"2026-10-27T10:35:23","guid":{"rendered":"https:\/\/teeptrak.com\/energy-performance-indicator-kwh-per-part\/"},"modified":"2026-10-27T12:44:52","modified_gmt":"2026-10-27T12:44:52","slug":"energy-performance-indicator-kwh-per-part","status":"publish","type":"post","link":"https:\/\/teeptrak.com\/en\/energy-performance-indicator-kwh-per-part\/","title":{"rendered":"Energy performance indicator in manufacturing: measuring kWh per part and energy used during downtime"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27&#8243;][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text]<\/p>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">This article is for plant managers, energy managers and production managers who track an overall energy bill and want to link it to what the lines actually produce.<\/p>\n<div style=\"background:#f7f5f3;border-left:4px solid #EB352B;border-radius:6px;padding:20px 24px;margin:24px 0 32px;\">\n<div style=\"font-size:15px;font-weight:bold;color:#232120;margin-bottom:10px;text-transform:uppercase;letter-spacing:1px;\">In short<\/div>\n<ul style=\"font-size:16px;line-height:1.7;color:#232120;margin:0;padding-left:20px;\">\n<li style=\"margin-bottom:6px;\">kWh per good part links the energy bill to what the line produces.<\/li>\n<li style=\"margin-bottom:6px;\">A stopped machine keeps consuming: heating, hydraulics, auxiliaries.<\/li>\n<li style=\"margin-bottom:6px;\">A line that loses OEE points sees its EnPI worsen.<\/li>\n<li style=\"margin-bottom:6px;\">In France, the CEE scheme (fiche IND-UT-134) can fund the measurement, under conditions.<\/li>\n<\/ul>\n<\/div>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">The bill tells you how much the plant consumes. It does not tell you what a part costs, or how much energy goes out while the machines produce nothing. That is the job of a well-chosen energy performance indicator.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Energy efficiency starts with a simple definition<\/h2>\n<blockquote style=\"border-left:5px solid #232120;background:#f7f5f3;margin:28px 0;padding:20px 26px;font-size:19px;line-height:1.7;color:#232120;font-style:normal;\"><p>In <a href=\"https:\/\/www.acsio-conseil.com\/decarboner-efficacite-energetique-industrie-entreprise-france-leviers-solutions\/\" target=\"_blank\" rel=\"noopener\">Energy efficiency: the levers for industry<\/a> (in French), Acsio Conseil puts it this way: &#8220;Energy efficiency means maintaining the same output while consuming less energy.&#8221; The article reviews the available levers: energy audits, process modernization, energy management under ISO 50001, heat recovery, insulation, renewable energy. It also lists funding schemes, including French energy savings certificates.<\/p><\/blockquote>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">The definition already contains the indicator. If the goal is to produce as much with less energy, you need to track energy relative to output, not energy alone.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">kWh per part, the indicator that links energy and production<\/h2>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">An energy performance indicator, or EnPI, relates consumption to an activity. In production, the most meaningful one is kWh per good part:<\/p>\n<p style=\"font-size:18px;font-weight:bold;text-align:center;background:#f7f7f8;border-radius:6px;padding:16px;margin:24px 0;color:#232120;\">EnPI = energy consumed by the machine (kWh) \u00f7 number of good parts<\/p>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">The denominator matters. A scrapped part used as much energy as a good one. By dividing by good parts, the EnPI directly captures the quality loss.<\/p>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">Tracked by machine and by day, this indicator reveals what the monthly bill smooths out: a line that is drifting, a product that uses more energy, a crew that leaves equipment idling.<\/p>\n<figure style=\"margin:32px 0;\"><img decoding=\"async\" src=\"https:\/\/teeptrak.com\/wp-content\/uploads\/2026\/10\/teeptrak-backlink-a5-en.png\" alt=\"Machine power profile by state, showing energy consumed while stopped\" width=\"1600\" height=\"900\" style=\"width:100%;height:auto;border-radius:8px;\" loading=\"lazy\" \/><\/figure>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Energy used during downtime, the loss nobody bills for<\/h2>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">A stopped machine does not consume zero. Hydraulics, heating, compressors, extraction, workstation lighting: part of the consumption continues whether the machine is producing or not.<\/p>\n<table style=\"width:100%;border-collapse:collapse;margin:24px 0;font-size:15px;\">\n<thead>\n<tr>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">Machine state<\/th>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">What consumes energy<\/th>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">Lever<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Producing<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">The whole process<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Settings, speed, first-pass quality<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Short stop or micro-stop<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Heating, hydraulics, auxiliaries kept running<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Reduce stop frequency<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Changeover<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Auxiliaries and sometimes heating<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Shorten the changeover, SMED<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Non-production time (breaks, nights, weekends)<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Standby and forgotten auxiliaries<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Standby and shutdown procedures<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">This is where energy meets OEE. Every unplanned stop consumes without producing. A line that loses OEE points therefore sees its kWh per part rise, even if no equipment has become less efficient.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Reading OEE and EnPI together<\/h2>\n<table style=\"width:100%;border-collapse:collapse;margin:24px 0;font-size:15px;\">\n<thead>\n<tr>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">Situation<\/th>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">What it indicates<\/th>\n<th style=\"background:#232120;color:#fff;padding:10px;text-align:left;border:1px solid #ddd;\">First action<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">OEE steady, EnPI getting worse<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">A piece of equipment uses more energy for the same work<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Maintenance inspection, settings, compressed air leaks<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">OEE falling, EnPI getting worse<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Stops consume without producing<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Tackle the stops, not the energy<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">OEE falling, EnPI stable<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Consumption during downtime is already low<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Gains mainly in capacity<\/td>\n<\/tr>\n<tr>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">OEE steady, EnPI stable<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Situation under control<\/td>\n<td style=\"padding:10px;border:1px solid #ddd;vertical-align:top;color:#232120;\">Look for consumption outside production hours<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">The second row is the most common, and the most counterintuitive: sometimes the best energy lever on a line is a downtime reduction project.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Funding the measurement in France: CEE sheet IND-UT-134<\/h2>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">In France, the energy savings certificate scheme (CEE) includes a standardized operation for industry: sheet <a href=\"https:\/\/calculateur-cee.ademe.fr\/pdf\/display\/228\/IND-UT-134\" target=\"_blank\" rel=\"noopener\">IND-UT-134, Energy performance indicator measurement system<\/a> (in French). In the version consulted (A35.2), its conditions include:<\/p>\n<ul style=\"margin:0 0 20px 0;padding-left:24px;\">\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\">a feasibility study carried out before the work, following steps 1 to 6 of the NF EN 17267 standard;<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\">data recorded at least every 10 minutes;<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\">energy management software, since a standard spreadsheet is not enough;<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\">display of the indicators, comparison with baselines and alarms when a threshold is exceeded;<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\">installation by a qualified professional.<\/li>\n<\/ul>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">CEE sheets change regularly and eligibility depends on each project. Specialist public funding firms such as Acsio Conseil check the conditions and put the application together.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Where to start<\/h2>\n<ol style=\"margin:0 0 20px 0;padding-left:24px;\">\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><strong>Pick the machines that weigh most<\/strong> on the bill: furnaces, presses, compressors, chillers.<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><strong>Measure their consumption and their states in parallel<\/strong> for a few weeks: producing, stopped, changeover, non-production time.<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><strong>Calculate kWh per good part<\/strong> and the share of energy consumed without producing.<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><strong>Start with what requires no investment:<\/strong> standby modes, shutdowns outside production hours, repeated stops.<\/li>\n<\/ol>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\">TEEPTRAK measures energy consumption per machine and machine state on the same time base. kWh per part and energy used during downtime can be read directly, line by line.<\/p>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">Further reading<\/h2>\n<ul style=\"margin:0 0 20px 0;padding-left:24px;\">\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><a href=\"https:\/\/www.acsio-conseil.com\/decarboner-efficacite-energetique-industrie-entreprise-france-leviers-solutions\/\" target=\"_blank\" rel=\"noopener\">Energy efficiency: the levers for industry<\/a>, Acsio Conseil: all the levers and funding schemes.<\/li>\n<li style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:8px;\"><a href=\"https:\/\/teeptrak.com\/en\/\">TEEPTRAK: machine and energy monitoring per machine<\/a><\/li>\n<\/ul>\n<h2 style=\"color:#232120;font-size:28px;margin-top:40px;margin-bottom:20px;\">FAQ<\/h2>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\"><strong>What is an energy performance indicator?<\/strong> It is a ratio that relates energy consumption to an activity, for example kWh per good part. It lets you track energy efficiency independently of production volume.<\/p>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\"><strong>Why measure energy used during downtime?<\/strong> Because a stopped machine often keeps consuming. That energy produces nothing and raises the cost of every part.<\/p>\n<p style=\"font-size:17px;line-height:1.8;color:#232120;margin-bottom:20px;\"><strong>Can EnPI measurement be funded?<\/strong> In France, a dedicated CEE operation exists for EnPI measurement systems in industry, sheet IND-UT-134, subject to conditions. Eligibility is checked project by project.<\/p>\n<div style=\"background:#232120;color:white;padding:32px;border-radius:8px;margin:32px 0;text-align:center;\">\n<div style=\"font-size:18px;font-weight:bold;margin-bottom:8px;\">Your real OEE within days<\/div>\n<div style=\"font-size:14px;color:#ddd;margin-bottom:20px;\">Module wired in the electrical cabinet, sensor at the edge of the line, about one hour of installation per machine, no MES project and no production stop.<\/div>\n<p><a href=\"https:\/\/teeptrak.com\/fr\/demandez-une-demo\/\" style=\"display:inline-block;background:#EB352C;color:white;padding:14px 28px;text-decoration:none;border-radius:4px;font-weight:bold;\">Request a demo<\/a><\/div>\n<p><script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@type\": \"FAQPage\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"What is an energy performance indicator?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"It is a ratio that relates energy consumption to an activity, for example kWh per good part. It lets you track energy efficiency independently of production volume.\"}}, {\"@type\": \"Question\", \"name\": \"Why measure energy used during downtime?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Because a stopped machine often keeps consuming. That energy produces nothing and raises the cost of every part.\"}}, {\"@type\": \"Question\", \"name\": \"Can EnPI measurement be funded?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"In France, a dedicated CEE operation exists for EnPI measurement systems in industry, sheet IND-UT-134, subject to conditions. Eligibility is checked project by project.\"}}]}<\/script>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.27&#8243;][et_pb_row][et_pb_column type=&#8221;4_4&#8243;][et_pb_text] This article is for plant managers, energy managers and production managers who track an overall energy bill and want to link it to what the lines actually produce. In short kWh per good part links the energy bill to what the line produces. A stopped machine keeps consuming: heating, hydraulics, auxiliaries. [&hellip;]<\/p>\n","protected":false},"author":10,"featured_media":155194,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_yoast_wpseo_meta-robots-noindex":"","_yoast_wpseo_canonical":"","_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","ai_seo_title":"Energy Performance Indicator: Tracking kWh per Part","ai_meta_description":"An energy performance indicator like kWh per good part links energy to output. Why energy used during downtime skews it, and how to measure it.","ai_focus_keyword":"","footnotes":""},"categories":[157,101],"tags":[],"class_list":["post-154894","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-data-analytics-en","category-industrial-performance"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Energy Performance Indicator: Tracking kWh per Part<\/title>\n<meta name=\"description\" content=\"An energy performance indicator like kWh per good part links energy to output. 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